• Development And Performance Evaluation Of Durability Testing Machine

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    • CHAPTER ONE
      INTRODUCTION
      1.1    Preamble
      Durability is the assurance or probability that an equipment, machine or material will have a relative long continuous useful life, without requiring an inordinate degree of maintenance. It is the ability to undergo permanent deformation without cracking or fracturing.  
      Durability testing is performance testing equipment used to determine the characteristics of a system under various load condition over time. This testing help us to identify the stability of a transaction response times over the duration of the test.
      The importance of durability is to know the shell life of an equipment or agricultural material like the other dimension of quality, it is easier to plan durability into a product design and manufacture process that it is alter the finished product. There are many ways to increase a product durability, you can increase it’s by using durable part an modules in your product. Another way to increase durability is to use redundancy redundant part can vastly increase durability, however it will increase the product weight and cost as well. And finally another way to increase durability is to design a product or equipment for the most demanding user, that way to the average user the products appear to be very durable (Tomas foster 2001).
            When designing a product and its durability, you should design with your product base, user base, manufacturing base and value base in mind. Difference product bases require different levels of durability. The difference can be seen in an equipment, vehincles e.g (the two types of ford vehicles, the crown Victoria which is a law enforcement vehicle and the focus which is an economic car both vehicles are design from the ground up to be different types of cars with the different levels of durability.  Another example is a non durable product is the common light bulb. Light bulbs are design to last about a year or less and the slightest power surge or vibration can break their filament , rendering them useless. It would be nearly impossible to increase the durability of finished light bulb. However if you design light bulb for extended life and use a quality manufacturing process, you can drastically increase the durability of the light bulb (Hall, 2001).
      1.2   Statement of The Problem
      Agricultural material during processing of briquette or pellet is one of the most environment problems in developing countries. The unavailability of equipment to test the durability of briquette/pellets produce from biomass cannot be over emphasized, hence there is need to develop a machine to solve these challenges.
           However the decreasing life span of  agricultural material draw the attention to the need to consider an equipment which will determine the span of a material.
      1.3    Durability Characteristics
      Durability characteristics are stated below:
      i.    Dust resistance.
      ii.    It will free from fire resistance.
      iii.    Radiation hardening.
      iv.    Thermal resistance.
      v.    Rot proofing.
      vi.    Rust proofing.
      vii.    Toughness.
      viii.    Water proofing.
      ix.    Ability to withstand wear, pressure or damage.
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    • ABSRACT - [ Total Page(s): 1 ]ABSTRACTDurability is used for quantifying the quality of briquette as the ratio of the unbroken weight to initial weight of briquette. This equally measure the durability of briquette under impact load during transportation and handling. A durability machine was developed and has dimension of 300mm×(25×25×3mm)×450mm.It was powered by electric motor of size 0.93hp.The results show that briquette formed from moringa stover has durability of 50%,63.4% and 79% from treatment T1 (100 ... Continue reading---

         

      APPENDIX A - [ Total Page(s): 1 ] ... Continue reading---

         

      APPENDIX C - [ Total Page(s): 1 ] ... Continue reading---

         

      APPENDIX B - [ Total Page(s): 1 ] ... Continue reading---

         

      LIST OF TABLES - [ Total Page(s): 1 ]LIST OF TABLETable 3.1 Cost Analysis  Table 4.1.1 Durability of moringa briquette produced from different treatment of moringa ground.  Table 4.1.2 Durability of castor briquette produced from different treatment of castor ground.    Table 4.1.3 Durability of sorghum briquette produced from different treatment of sorghum ground.   ... Continue reading---

         

      LIST OF PLATES - [ Total Page(s): 1 ]LIST OF PLATEPlate 1    Tumbler tester for durability testing machine Plate 2    Dural tester for durability testing machine   Plate 3    Dural tester for durability testing machine    Plate 4 Durability testing machine    ... Continue reading---

         

      LIST OF FIGURES - [ Total Page(s): 1 ]LIST OF FIGUREFigure 2.1  Holmen pellet tester  Figure 4.1  Durability line for moringa briquette  Figure 4.1.1 Unit density of moringa briquette  Figure 4.2  Durability line for castor briquette  Figure 4.2.1 Unit density of castor briquette  Figure 4.3  Durability line for sorghum briquette   Figure 4.3.1 Unit density of sorghum briquette ... Continue reading---

         

      TABLE OF CONTENTS - [ Total Page(s): 1 ]TABLE OF CONTENTTittle page   Certification   Dedication   Acknowledgement Abstract     Table of Content   List of Figure  List of Table  CHAPTER ONE:  INTRODUCTION                            1.1  Preambles  1.2  Statement of the Problems    1.3  Durability Characteristics     1.4  Objectives  1.5  Justification   CHAPTER TWO: LITERATURE REVIEW2.1  Definition of Durability   2.2  Durability measurement and equipment  2.2.1  Tumbler tester ... Continue reading---

         

      CHAPTER TWO - [ Total Page(s): 5 ]2.2.2    Dural tester Figure 2.2 is a picture of the Dural. Initially, the prototype was designed in the Agricultural Process Engineering Laboratory, University of Saskatchewan (Larsen et al., 1996). The Dural was later developed to simulate these forces (Sokhansanj and Crerar, 1999). The equipment consists of a grinder which produces and applies a consistent impact and shear to the pellets. This unit is relatively small, light and can be used on site. The amount of sample required for perfor ... Continue reading---

         

      CHAPTER THREE - [ Total Page(s): 3 ] ... Continue reading---

         

      CHAPTER FOUR - [ Total Page(s): 7 ]CHAPTER FOURRESULT AND DISCUSSION4.1     RESULT           The result of the durability of briquette produced from some treatment is presented in the table below.4.1.1     Durability and Unit Density of Maringa GroundTable4.1 Durability of Moringa briquette produced from different treatment of moringa ground T1 =     Mixture of 100g of moringa ground + 10g of starch + 0.5 litres of water.T2 =   Mixture of 200g of moringa ground + 10g of starch + 0.5 litres of water.T3 = ... Continue reading---

         

      CHAPTER FIVE - [ Total Page(s): 1 ]CHAPTER FIVECONCLUSION AND RECOMMENDATIONS5.1      Conclusion           The durability testing machine for briquette is designed and fabricated. The performance shows that the machine work well and perform the operation as expected.The durability of moringa briquette for treatment1 (one) is 50%.The durability of moringa briquette for treatment2 (two) is 63.4%.The durability of moringa briquette for treatment3 (three) is 79.7%.The durability of castor briquette for treatment1(one) ... Continue reading---

         

      REFRENCES - [ Total Page(s): 1 ]REFERENCEASABE standards. 2006. S269.4: Cubes, pellets and crumbles---definitions methods for determining density, durability and moisture content. American Society of Agricultural Engineers, ST. Joseph, MI: ASAE.ASABE Standards, 2007. 54th 317 edition, American Society of Agricultural Engineers, St. Joseph, MI: 567-569SOURCE- Adapa, P.K., G.J. Schoenau, L.G Tabil and A. Singh. 2007. Prediction of hardness and durability of alfalfa cubes processed from fractionated sun-cured and dehydrated alfal ... Continue reading---