• Construction Of Welding Machine

  • CHAPTER FIVE -- [Total Page(s) 10]

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    • 5.2.1    WORKING PRINCIPLE OF TRANSFORMER
          The figure: shows the general arrangement of a transformer. It consists of a steel core C made of laminated sheet about 0.5mm thick insulated from each other  by thin layer of paper or vanish or by spraying the lamination with a mixture of flour chalk and water which when dried adhere to the metal. The purpose of laminating the core is to reduce the loss due to Eddy currents induced by the alternating magnetic flux.
      The vertical sections of the core are referred to as the limbs while the top and bottom sections are the yokes.


      The primary coil P is connected to the supply while the secondary is connected to the load. Both primary and the secondary coil are wound on the limbs.
          The physical basis of a transformer is mutual induction between two circuits linked by a common magnetic flux.
          The magnetic linked separate the primary and secondary coils electrically through a path of low  reluctance and the two coils posses high mutual inductance. An alternating voltage applied  to P circulates an alternating flux in the steel core. The main path is being represented by the dotted line D. if the whole of the flux produced by P passes  through S, the e.m.f  induced in each turn is the same for P and S (According to faraday’s law of electromagnetic induction).

  • CHAPTER FIVE -- [Total Page(s) 10]

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    • ABSRACT - [ Total Page(s): 1 ]ABSTRACT COMING SOON ... Continue reading---

         

      CHAPTER ONE - [ Total Page(s): 2 ]CHAPTER ONE1.0    INTRODUCTIONIn the past with the necessary of metals it always seems impossible to join two metals together with grooving riveting, this idea leads to alternative of finding a lasting solution to the problem. This brought about the idea of a welding machine with a well laminated core and coil wound together to form a high rated transformer which is immersed in a can of oil.Welding is the most economical and efficient way to join metals permanently. It is the only way of join ... Continue reading---

         

      CHAPTER TWO - [ Total Page(s): 3 ]ii.    OXIDIZING FLAMEOxidizing welding flame are produced hen slightly more than one volume of oxygen is mixed with one volume of acetylene. To obtained this type of flame, the flow of oxygen is then increased until the inner cone is shortened to about one tenth of it original length when the flame is properly adjusted, the inner cone is pointed and slightly purple. An oxidizing flame can also be recognized by it distinct hissing sound. The temperature of this flame is approximately 6300oF ( ... Continue reading---

         

      CHAPTER THREE - [ Total Page(s): 4 ]CHAPTER THREE3.0    GENERAL DESCRIPTION AND ITS WORKING PRINCIPLERegarding the design and fabrication of this project several information were gathered through consultation of previous journals text books and internet.Definition: “welding is the process of joining together two pieces of metal so that bonding take place at their original boundary surface s. when two parts to be joined are melted together, heat or pressure or both is applied and with or without added metal for formation o ... Continue reading---

         

      CHAPTER FOUR - [ Total Page(s): 4 ]Where;K = constant (Boltzman constant in joules / kelvin)A= 200m x 4 = 800mmT2 = 3500CT1 = 3150CX = 50mmQ = k x 800mm  350 – 3150C                50mm Where K =8.617 x 10-5 J/kQ = 8.673  x 10-5  x 800mm (135                      50mmQ =62044.46 J/K 4.1    WINDING DESIGNThe basic of winding is to have  number of turns being wounded around an appropriate point of the core. Winding design in transformer construction must be done perfectly and accura ... Continue reading---

         

      CHAPTER SIX - [ Total Page(s): 1 ]CHAPTER SIX6.0.    CONCLUSION AND RECOMMENDATION6.1    CONCLUSION    The project is a form of providing student with appreciable skills p4actically designed to expose or equip them with real working operation of machine and how they are being constructed and a better understanding of one’s own career goals and for the progress of the nation.The project seemed easy and simple but later on turn to be useful and interesting project for Engineering students.    With all the proble ... Continue reading---

         

      REFRENCES - [ Total Page(s): 1 ]REFERENCESFlood CR (1981) “Fabrication of welding and joining process”        1st Edition, Butterworth and Co publisher limited London, P.P 21 – 25, 28 36- 37 and 39.Google: http://weldguru.com/welding-flamesFlood CR and parkin N. (1974) “craft practice “ 1st Edition pergamon press limited, New YorkDavies A.C (1984) “Welding science and technology” 8th edition Cambridge Universities press. London Pg-42B.L. and A.K.Therage (1994 Textbook of Electri ... Continue reading---