• Modification Of An Existing Metal Sheet-bending Machine

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    • The machine used for bending operation is called sheet metal bending machine. This machine can be used to perform any type of bending. It consists of heavy beams, which are coupled together to bring about any shape of bending after the flat sheet has been marked out to a specific dimension of bending. This machine is extensively used in our community today by steel fabricators and production workshops for the fabrication of iron gates, security doors, burglary proofs, Louvre frames etc. (Oyewole and Agada 2000).
      The street metal bending machine has great importance. It is used for bending metal sheet into shape and it is also used for giving out design.
      1.2    Historical Review and Classification of Bending Machines
      Over the years tremendous efforts have been made both in the study, design and development of tolls and machinery employed in manipulating sheet metal into desired shape mostly by bending.
      The earliest approach to bending sheet metal to desire shape involves the use of stakes (thick or strong sharpened stick driven into the ground as a support, boundary, mark etc.) alongside hand tools of wood or rubber mallet, bench socket positioned at right angle to the craft-man. Stakes are of different types and forms corresponding from the type of bend to be made. The finishing achieved from this is generally poor and not very accurate. It’s other dements lie in the much labour required and limitation of the length of the sheet that can be bent.
      To overcome these demerits and boost the fabrication industry, machine to carry out the bending operation were thereby developed. Bending machine in use include pinch bending rolls, power operated pyramid rolls, lock forming machine, Timman’s Jenny, Swing beam. The cramp folding machine; had operated geared bending machine, the box is the most versatile and easy to operate of all bending machines.
      A top Vee-shaped blade descends on the plate, forming the necessary bend in vee- shaped bottom die. Top blades could be in varying width thus allowing box forms to be produced.


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    • ABSRACT - [ Total Page(s): 1 ]ABSTRACT IS COMING SOON ... Continue reading---

         

      TABLE OF CONTENTS - [ Total Page(s): 1 ]TABLE OF CONTENTFront page Certification Dedication Acknowledgment Abstract Table of content Project topic Aim Procedures Selected materials Equipment CHAPTER ONE1.0    INTRODUCTION 1.1    Importance of Sheet Metal Work and Bending Machines  1.2    Historical Review and Classification of Bending Machines. 9-121.3    Operational Characteristic of the Bending Machine CHAPTER TWO2.0    BENDING TECHNOLOY 2.1    Principles of Bending 2.2    The mechanics of Bending 2.3    Pla ... Continue reading---

         

      SELECTED MATERIALS - [ Total Page(s): 1 ]SELECTED MATERIALSGauge                            Dimension•    4mm plate                    -     1200 x 1200mm•    H Channel (8inch x 5inch)        -    2.550mm•    12mm Plate (8ft x 1ft)            -    2.850mm•    12mm Plate                    -    304 x 2550mm•    50mm Plate                    -    2,352 x 588mm•     40mm Shaft    ... Continue reading---

         

      AIM - [ Total Page(s): 1 ]To design and construct a mental sheet-bending machine component which is manually operated. A machine with working capacity to complete a 90o fold of a full-length plate (8ft = 2400mm) and up to 2.5mm thickness. ... Continue reading---

         

      PROEDURES - [ Total Page(s): 1 ]These are the procedures for designing and constructing a metal sheet-bending machine.-    Initial Machine Design -     Materials Selection-    Costing-    Purchasing of the selected Materials-    Equipment Used for the Construction ... Continue reading---

         

      EQUIPMENTS - [ Total Page(s): 1 ]EQUIPMENTS    Moulding flask    Hack Saw    Grinding Stones    Cutting Stone    Shearing Machine    Arc Welding Machine    Drilling Machine    Grinding Machine    Lathe Machine    Metal Bending Machine    Shapping machine     Muilding machine     Driving machine    Feed taping tool ... Continue reading---

         

      CHAPTER TWO - [ Total Page(s): 4 ]Fig 2.6: Over bending to compensate for spring back.The nose of the bending blade is at an angle of 45° to allow for over bending when bending at 900. After the force applied is released, the material spring back and the required bend is achieved. Fig 2.6(b) shows a bend having a spring back angle i.e. distance between the over bending and the assumed position.2.6 Method of Determining Angle of Spring BackThe only practicable method to determine spring back is by experiment, others are based ... Continue reading---

         

      CHAPTER THREE - [ Total Page(s): 5 ]A little consideration will show that when a beam is subjected to the bending moment, the metal on the upper side of the beam will be shortened due to compression and those on the lower side will be elongated due to tension. It may be seen that somewhere between the top and bottom plane, there is a surface at which the metal s neither shortened nor lengthened. Such a surface is called “Neutral surface” The intersection of the neutral surface with any normal cross-section of the beam ... Continue reading---

         

      CHAPTER FOUR - [ Total Page(s): 1 ]CHAPTER FOURCOMPONENT DESIGN AND CONSTRUCTION     Sand casting is one of the quickest and most cost effective methods adopted in the production of metal prototypes and is an excellent solution for low to medium run of pasts that do not require a specific or precise shape repeatability.    The summary of making  a cast material using sand casting process are as follows.1.    A mold was created by placing the mixture of sand, clay and water on a pattern, and when the pattern was removed ... Continue reading---

         

      CHAPTER FIVE - [ Total Page(s): 1 ]CHAPTER FIVE5.1    Analysis Every sector of the economy is experiencing changes. The production sector is not left out of the changes, infact it is more affected. Sheet metal today is used for doors, windows, frames, gates, etc.It’s worthy to mention, however that the road side welders have developed various ways of bending sheet metal manually, but most often, they generally have poor finishing. As a result, their output does not justify their effort or input.It could be said, that th ... Continue reading---

         

      REFRENCES - [ Total Page(s): 1 ]REFERENCESCourtney, J.V. (1980): Workshop Processes and Materials. Van Nosh Reinhold Company Ltd Workinghan, England, Pg. 21.John, R. Walker (1976), Exploring Metal Work-Basic Fundamentals. Good Head-will Cox, South Holland, Pg. 78-80.Khurmi, R.S. and Gupta J.K. (1979). A textbook of Machine Design. Eurasia publishing house (pvt) ltd New Delhi, Pg. 15.Smith, F.J.M. (1982): Basic Fabrication, and Welding Engineering: Longman, England, Pg. 23-24Surenda, Singh (1979): Strength of material, Vikas Pu ... Continue reading---